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          Battery Tab Welder

          Provide  you with Battery Tab Welders with Advanced Welding Functions as well as low cost solutions.

          CheckmarkWelders designed for superior battery tab welding
          DollarsignLower prices on equipment and electrodes than other manufacturers
          ClockShorter lead time, especially on electrodes
          WrenchFree test welds and unparalleled customer support

           

          How We Can Help You

          The best way to get the correct battery tab welder is to discuss your application with us and allow us to perform a free test weld to determine which welder/transformer combination is best for your applications. We are an equipment and technical support provider for Nippon Avionics ( Avio ) brand of hybrid battery tab welders. We also offer both Avio and Sunstone brands of capacitive discharge welders which are suitable for battery tab welding, although with less advanced functions than the hybrid battery tab welder. At AIT, we have chosen the Nippon Avionics ( AVIO ) line of equipment because we have found that you get more advanced technology, quality, and precision for your money than with other popular brands. We can provide the equipment you need at an economical price, and assist with any technical issues you encounter setting up your welding process. Submit a contact form or call us today to request assistance with your next project.

          AVIO Battery Tab Welder.

            • Designed for series welding of battery tabs without damaging battery cells

            • Fast rising time equaling less thermal damage

            • Polarity switch function leading to uniform welds and longer electrode life

            • 4 pulse wave form with pre-weld

            • Automatic weld stop function to preven over energy welds

            • LCD graph of welding wave form

          Click here for matching weld heads.

          Features Specifications
          Welding Power Supply NRW-PS300
          Welding Transformer NT-PS300
          Control Method IGBT Control (Polarity Switch)
          Secondary Short-Circuit Current 8000A
          Maximum Output Power 300ws
          Setting Range Weld Time total 0.0 - 60.0ms
          Transformer Tap 2.5V, 5.0V, 7.1V, 10.0V
          Number of Condition 63
          Monitoring V, I, W, R (Average, Peak)  ws (phase shift)
          I/O Interface I/O Connector (50pin), EXT_I/O (12pin)
          Communication RS232C
          Power Source 380-415V AC  +/-10%
          Avio_Hybrid_Type_PS200_battery tab welder
           
           
           
           
           
           
           
           
          Effect of Polarity Switch Function
          Without
          battery weld without voltage switch
          With
          battery weld with voltage switch
           
          Various welding modes for stable welding
          Example of 4 pulse welding schedule
          polarity switch graph
           
           
           

           

          Battery Pack Welding
          battery pack weld
           
          Transformer NT-PS300 & Power Supply NRW-PS300
          Avio NRW-PS300
           
          Graphic Display of Welding Wave Form
          Hybrid welding graph
           

           

           

          Other Transformer Options
          Features NT-PS1500 NT-PS1500H
          Secondary Short-Circuit Current 8000A 8000A
          Maximum Output Power 1500 ws 1500 ws
          Transformer Tap 2.5V, 5.0V, 7.1V, 10.0V 10.0V, 14.1V, 20.0V, 28.3V
          Weight 52kG 53kG
          
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